Optimized production, more efficiency, higher plant availability – this is ensured by the current Siempelkamp developments, which can be integrated into existing plants either as part of modernizations resp. modifications or as standalone solutions.
Markets and technologies are in a state of change, digital transformation is in full swing – keyword Industry 4.0. As a result, what is required of developers and service providers as we are is constantly changing.
Our goal: Not only to respond to this progress, but also to actively promote it for the benefit of our customers, towards a Service 4.0. We achieve this in several ways: firstly, thanks to our own concepts developed to continuously improve our service, secondly, with the answers to the requirements of customers and projects and then, of course, with the innovations standing for best “German Engineering” as Siempelkamp technologies. Selected examples can be found here.
A new measurement frame, which is fixed onto the foundation embraces the upper and the lower heating platens of the ContiRoll®, at the master system in the calibration zone. The linear transducer (top and bottom) are connected to the measurement frame and measure the exact heating platen position.
Advantages:
Fully automatic system for inline board measurement
Advantages:
Remote system for an immediate, swift and secure analysis of the plant’s state
Advantages:
Sico PMS: Performance monitoring system for efficient maintenance management, machine condition monitoring and preventive maintenance
Advantages of Sico PMS:
Sico SPC: intelligent pressure/position control system for controlling the desired press forces and distances in the technological press zones of the ContiRoll®
Advantages of Sico SPC G9:
System for measuring of various production parameters such as mat moisture/weight or board thickness and continuous optimization of the production process
Advantages:
Clear, multidimensional visualization able to localize forming errors and tramp material in the mat, for detecting process-caused faulty mat sections containing density deviations and to detect even the smallest tramp material (1.6 mm)
Advantages:
Modularly designed data management system for systematic increase of productivity
Advantages:
High-performance roller rod chain with clearly defined mechanical properties, developed with regard to modern mechatronic monitoring options for reliable performance monitoring
Advantages:
Energy-efficient servo motor with two-stage gear unit and integrated water cooling, which offers a significantly increased service life and -reliability compared to conventional drive concepts with complex gear box geometry
Advantages:
Component for improving the forming accuracy in the area of the surface layer mat formers in particleboard plants
Advantages:
Glue/fibre blending system with convincing advantages: significant material savings, low operating costs, technological flexibility
Advantages:
Mat preheating system, that injects up to 750 kg/h of saturated steam with a temperature ranging between 100 and 130 °C into each side of the mat, directly heating up the surface layers
Customer benefits:
Taking this high standard into account, the experts for machine and plant construction continuously ensure even more performance and sustainability of your plant. The following overview shows you which new technologies are also available for this purpose.
The next level of high-speed production: a newly developed press infeed, state-of-the-art drive and instrumentation technology, simulation and process control technology as well as new processes for mat pre-heating and the finishing line have elevated the ContiRoll® to new heights.
Further information on the Contiroll® Generation 9 & 9 NEO
The compactor offers effective protection of the steel belts in the press and opens up significant capacity- and quality improvements in the production of wood fiber materials for plant operators.
Futher information on the Compactor
Flow-optimized via state-of-the-art CFD software (Computational Fluid Dynamics), the sifter offers 20% more fiber throughput compared to industry standard than comparable designs with a 30% reduction in fan performance.
Further information on the EcoSifter
The EcoPulser uses a completely new almost wear-free, bladeless process to achieve an additional size reduction of chips and particles. In addition, the innovative disintegration method ensures excellent energy efficiency and offers enormous energy-saving potentials.
Further information on the EcoPulser
Microwave preheater ContiWave significantly increases the production capacities of particleboard, OSB or fiberboard plants while at the same time ensuring higher product quality.
Further information on the ContiWave
Michael Willemen
Tel. +49 2151 92-4281
Fax +49 2151 92-5281
michael.willemen@sls.siempelkamp.com
