Production Intelligence from sensor to ERP

More automation, more profitability

The key to more efficiency: intelligent production, i.e. applied Industry 4.0. That is why we have developed Prod-IQ®, a modular MES-tool, which is specially tailored to the requirements of our customers.

Reliable key figures for production management, quality assurance, servicing and maintenance

Using the data provided by Prod-IQ®, you can comprehensively evaluate the efficiency of your plant. Whether number of boards, quality, consumption, downtime or reject rates: Prod-IQ® shows directly, which adjustments you can make to systematically increase the productivity of your plant.

Features & advantages

The features of Prod-IQ® at a glance

  • Automatic down time calculation and availability analysis
  • Management of production data with calculation of KPIs, e.g. for performance, consumption, quality and costs
  • Documentation of settings for production
  • Online quality control (SPOC) for strength properties and raw density profile
  • Process data based maintenance
  • Connection to ERP systems, e.g. SAP

You benefit from

  • Online availability of all consumption and performance data for performance analysis
  • Reproducible product quality
  • Automatic implementation of group wide standards
  • Increased productivity, via material saving with secured quality, higher plant speed and reduced rejects amongst other things
  • Increased availability due to systematic downtime analysis and preventative servicing
  • Integration into existing plants possible
Saving potential
SavingØ-value in %Additional advantages
Reduced downtime1.5%Systematic analysis of downtime, quicker error localisation
Reduced rejects1.0%Online quality control (SPOC)
Reduced material consumption2.0%Less process fluctuation, lighter boards with the same quality
Increased speed0.5%Production closer to quality limits

The moduls of Prod-IQ®

In development: Prod-IQ® Next

Go to self-optimising wood material plant with Prod-IQ® Next

Industry 4.0 + Service 4.0 – superior control technology and MES for efficient interaction of all plant components: Prod-IQ® Next stands for consistently cost optimised and quality assured production with the lowest possible use of material and energy, and the highest production speed.

Training & support

We get you ready for Prod-IQ®

The MES-team is available for training sessions and support in dealing with Prod-IQ®. Simply talk to us about it if required.

Further information

Prod-IQ® – More profitability with intelligent MES & Industrial IT

Download (PDF file)

Siempelkamp-Bulletin “Prod-IQ® successfully in use: The solution to multiple objectives”

Download (PDF file)

Your contact

Gregor Bernardy
Tel. + 49 2151 92-4805

Trajan Sandweg
Tel. +49 2151 92-4801

Your local contact

+49 671 796110-0+49 671 796110-0

Service locations
magazine 02 / 2019

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